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What is Low-volume Manufacturing?
Small batch trial production is a transitional link from small trials to pilot tests to industrial production. Prior to mass production, all formal production tooling, processes, equipment, environments, facilities, and cycles are scheduled to produce appropriate small batch quantities to verify product design plausibility and manufacture ability. We are professional China printer plastic shell mold manufacturing factory and we have the world's leading SLA 3D printing, CNC machining, vacuum molding, low pressure infusion and other technologies. We also provide one-stop low volume manufacturing service from product design to prototype verification, rapid mold manufacturing to small batch production.
Advantages of Low-Volume Manufacturing
Flexible
Saving cost
Short production period
Efficient and fast
Quality assurance
Meeting the requirements of personalized customization
Applications of Low-Volume Manufacturing
SLA 3D printing 3D printing has a unique advantage in product concept design, prototyping, product review, and functional verification. We could manufacture prototype from CAD digital model directly by SLA, with fast processing speed, short production cycle, no need for cutting equipment and molds. Besides, we it could machine prototypes and molds with the complex structural shapes or being difficult to form by the traditional methods, and the finished prototypes and molds have high precision. 3D printing is applied in the various field, and it could be customized for small batch production.
RIM:Reaction Injection Moulding RIM technology produce parts by the simple molds, such as aluminum molds, resin molds, and ABS molds. Resin molds are used more commonly, because resin molds are lower cost and the resin molds are manufactured faster compared with the aluminum. RIM technology is suitable for the small batch trial production pf the product development process, which is used in the automotive industry, medical products and instrumental housings, car bumper, car hood, etc. All in all, RIM technology could manufacture small batch production parts with the large and simple structure, and the plastic parts with the uneven thickness.
Vacuum Casting The vacuum casting technology uses the prototype of the product to make silicone molds under vacuum status, and adopts materials such as PU, ABS etc. to manufacture parts under vacuum status which is the same as with the prototype of the product. This method is suitable for small batch production especially . It is a low-cost solution to solve experimental production and small batch production during the short time, and it also could meet the functional test of some engineering samples with complicated structure . All in all, the vacuum casting technology is suitable for the simple test and the needs of the conceptual design.
Low-volume Manufacturing
We have advanced vacuum casting equipment, low-pressure infusion equipment, and provide post-processing lines such as polishing, painting and assembly, to ensure that we can provide high-quality small batch production, the advantages of this technology are short production cycle, high production efficiency, and low cost. It greatly reduces the customer's development cost and development cycle. It is mainly used for product imitation and mold manufacturing in various industries such as automobiles, consumer electronics, toys, handicrafts, and industry. The high-quality surface and low cost advantages are also the best choice for small batch production, marketing, functional testing and presentation samples.
Types of Motorcycle Parts PROTOTOP Work With:
Engine Components: Pistons, cylinders, crankcases, and camshafts.
Suspension Parts: Forks, shock absorbers, and swingarms.
Frame Components: Brackets, mounting points, and custom parts.
Body Parts: Fairings, guards, and decorative elements.
Custom Parts: Specialized components designed for performance or aesthetics.
At a Glance of the PROTOTOP Projects
Prototype Your ldeas Before Manufacturing
As a professional prototype manufacturer, WayKen has the ability to deliver the finest visual design models, full-functional engineering prototypes, or short-run and low-volume manufacturing services, allowing you to verify your design thoroughly, and help you focus on the key elements of product development.
Concept
Create your Proof-of-Concept prototype and turn your ideas into reality. lt's important to keep the conceptualization process moving and ideas flowing along the product design process.
Presentation
Show a presentation model that's nearly identical to the real product to focus groups, trade shows, or marketing activities. They can see it, hold it, and examine it from every angle.
Engineering
Build up engineering prototypes to ensure products that are designed for manufacturing, and tested for functionality, manufacturability, and viability through a series of validation phases.
Low-Volume
Low-volume manufacturing allows you to move smoothly from prototype to production, promotes design iterations more flexible, reduces risk, and saves production costs and time to market.
What do Clients Say about Prototop's Service?
Prototop always insists on the quality and effiency of our work. We put clients' satisfactory in the first place. Here are some comments that we've received from our clients.
Hi Adella
Hope everything goes well with you too.
I got the prototype and sample yesterday.
They look good and totally fit my expectation.
You guys did a great job!
I will definitely contact you again for future projects. Best regards.
Francisco Perez
Técnico Moldes y prototipos
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Tel: 0512-63990993
E-mail: info@prototop.com
Address: 1st floor, Bldg. 4, No. 629 TongLi Road, WuJiang District, Suzhou City, China
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